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General Troubleshooting Chart

This is by no means an exhaustive list, but it includes some of the most common problems with carburetion symptoms and some troubleshooting ideas.

ConditionPossible CauseCorrection
COLD STARTING SYMPTOM
Engine cranks but will not start1) Choke not closing (frozen)
2) Choke linkage binding
1) inspect choke plate and coil. Free up and adjust.
2) Inspect linkage. Free up and adjust if required.
Engine starts, then dies
Hard Start Cold
Stalling
1) Coke vacuum kick setting too wide
2) Fast idle RPM set too low
3) Incorrect fast idle cam index
4) Vacuum leak
5) Low fuel pump output
6) Low carburetor fuel level
1) Inspect and adjust choke diaphragm connector rod. Check choke vacuum kick and adjust.
2) Adjust fast idle RPM to specifications
3) Check choke control lever. Adjust fast idle cam position
4) Inspect and correct
5) Test fuel pump. Replace as necessary
6) Set carburetor floats to correct level and drop
Engine cuts off under load after starting
Kickdown Stall
Pass Out
Die Out
1) Vacuum kick setting incorrect
2) Fast idle cam index incorrect
3) Hot fast idle speed set at incorrect RPM
1) Adjust vacuum kick
2) Check choke control lever. Set fast idle cam position
3) Adjust fast idle speed. Check choke diaphragm connector rod
Engine starts, runs up, then idles slowly with black smoke
Flooding (gas fumes)
Rough Idle
Loading up
1) Coke vacuum kick incorrect (too narrow)
2) Fast idle cam index incorrect
3) Hot fast idle RPM too low
1) Choke choke diaphragm connector rod. Set vacuum kick
2) Inspect choke control lever for movement. Set fast idle camp position
3) Adjust fast idle RPM
Engine starts but dies out when key is released1) Choke linage binding or frozen1) Inspect linkage and free up
HOT STARTING SYMPTOM
Engine cranks over but will not start1) Engine flooded. High fuel level
2) Fuel vapors in carburetor bowl
1) Adjust float drop and setting. Inspect needle and seat assembly for dirt and proper seating
2) Inspect bowl vent valve for operation and correct setting
COLD ENGINE DRIVEABILITY SYMPTOM
Engine stalls when transmission put in gear1) Incorrect choke vacuum kick setting
2) Fast idle RPM incorrect
3) Fast idle cam index incorrect
1) Inspect diaphragm connector rod. Adjust choke vacuum kick
2) Adjust fast idle RPM
3) Check choke control lever. Set fast idle cam position on correctly
Hesitation, stalling, bog during acceleration
Backfiring
Hesitation, bog or stumble
1) Defective choke control switch
2) Choke vacuum kick setting incorrect
3) Float level incorrect (too low)
4) Accelerator pump defective. Possible punctured diaphragm
5) Secondary throttles not closed. Secondary lockout adjustment incorrect
1) Test choke control switch and replace as necessary.
2) Check choke diaphragm rod. Adjust choke vacuum kick
3) Adjust float drop and level
4) Inspect and adjust pump stroke, pump plunger, connector tube and check valve. Inspect diaphragm. Replace parts or pump as necessary.
5) Adjust secondary throttle lockout
Hesitation, bog, or stall after first mile of warmup
Backfiring
Bog, stumle, hesitation
1) Defective choke control switch
2) Defective accelerator pump (low out-put)
3) Float level too low
1) Test choke control switch, replace as needed
2) Check and adjust pump stroke, pump plunger, connector tube and check valve. Inspect diaphragm. Replace as needed
3) Adjust float level and float drop
Periodic backfiring with black exhaust smoke
Bog, stumble, hesitation
Backfiring
1) Plugged heat crossover system1) Inspect and clean passages in intake manifold and heads. Test heat crossover valve
WARM ENGINE DRIVEABILITY SYMPTOM
Hesitation with small amount of gas pedal movement
Bog & stumble
Backfiring
1) Vacuum leak. Hoes off or hooked to incorrect terminal or fitting
2) Accelerator pump weak or inoperable
3) Float level setting too low
4) Metering rods sticking or binding
5) Carburetor idle or transfer system plugged or partially obstructed
6) Frozen or binding heated air inlet (stuck in full hot or full cold position). Plugged sensor
1) Inspect hoses. Correct leak and route hoses properly
2) Inspect and adjust pump stroke, connector tube, pump plunger, discharge nozzles and check valve. Inspect diaphragm. Replace pump or parts as necessary
3) Adjust float level setting and float drop
4) Inspect linkage, metering rod carriers. Free up or adjust as necessary
5) Inspect and clean passages
6) Test and correct heated air intake system
Hesitation with heavy gas pedal movement
Bog & Stumble
Backfiring
1) Defective accelerator pump
2) Metering rod carrier stick or binding
3) Large vacuum leak
4) Float level setting too low
5) Defective fuel pump, kinked lines or plugged filter
6) Air door setting incorrect
1) Inspect and adjust pump stroke, pump plunger, check valve and connector tube. Inspect diaphragm and discharge nozzles
2) Inspect linkage and correct
3) Locate and correct
4) Adjust float level and float drop
5) Test fuel pump. Replace as needed
6) Check and adjust secondary air valve opening, check secondary air valve spring tension
Updated on 04/28/2022

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